I-Continuus Fiber Reinforced Thermoplastic Composite Tape Production Line
I-PP/PE/PA/PET i-fiber yengilazi eqhubekayo iqinise umugqa wokukhiqiza wetheyiphu ye-thermoplastic
Imikhiqizo engasindi ifunwa kakhulu.Izinhlanganisela ze-Supxtech thermoplastic zinikeza isisombululo sempahla engasindi ngaphandle kokuyekethisa ekusebenzeni nasekuklanyweni.Angasetshenziselwa ukukhiqiza izingxenye ezingagcini nje ngokukhanya ngokwedlulele, eziqinile futhi ezihlala isikhathi eside, kodwa futhi zinikeza inkululeko entsha yokudala yabaklami bemikhiqizo.
Amathephu e-fiber eqhubekayo aqiniswe nge-thermoplastic(CFRTP) asekelwe ku-fiber eqhubekayo kanye ne-thermoplastic resin njengento eqinisiwe kanye ne-matrix ngokulandelanayo.Ingakwazi ukwenza izinto ezihlanganisiwe eziqinile, eziqinile, ezinokuqina okuphezulu ngezinqubo ezikhethekile.Njengamandla aphezulu efayibha eqhubekayo, impahla ye-CFRTP inezakhiwo ezinhle kakhulu zemishini, esetshenziswa kabanzi emikhakheni ehlukahlukene efana ne-aerospace, isitimela, imoto, ukwakha umkhumbi, isitsha, umhlobiso wezakhiwo, amapayipi, ukuphepha, Ezemidlalo Nokungcebeleka, imboni yezempi njll. sekwenziwe eminye imikhiqizo emisha.
Kungaba ukumbozwa nge-PP/PE/PA6 nge-Glass fiber , i-PPS/PEEK/PA6 nge-cabon fiber.Singakwazi futhi ukunikeza umshini we-winder kanye nomshini wokuhlinza.
Izici Zomkhiqizo
Izinto ze-Thermoplastic nokukhetha okuhlukahlukene
Impilo yeshelufu engapheli
Ihambisana nemvelo ,Iyakwazi ukuphinda isetshenziswe
Isisindo esilula, amandla aphezulu, izakhiwo ezinhle kakhulu zemishini
Umklamo womkhiqizo oguquguqukayo, izakhiwo zezinto ezibonakalayo ezilawulekayo
I-anti corrosion enhle kakhulu nokumelana nomswakama
Ubuchwepheshe obuphambili, ukukhiqizwa okuzenzakalelayo
Ububanzi: 600mm 800mm 1000mm 1200mm
Inayiloni (PA) + i-carbon fibre eqhubekayo eqinisa i-thermoplastic
Imikhiqizo engasindi ifunwa kakhulu.Izinhlanganisela ze-Supxtech thermoplastic zinikeza isisombululo sempahla engasindi ngaphandle kokuyekethisa ekusebenzeni nasekuklanyweni.Angasetshenziselwa ukukhiqiza izingxenye ezingagcini nje ngokukhanya ngokwedlulele, eziqinile futhi ezihlala isikhathi eside, kodwa futhi zinikeza inkululeko entsha yokudala yabaklami bemikhiqizo.
Inayiloni (PA) + i-carbon fibre eqhubekayo eqiniswe ibhande le-thermoplastic unidirectional prepreg lakhiqizwa indlela ye-thermoplastic extrusion melt impregnation.
1. Uhlobo lwefayibha esetshenziswa: i-carbon fibre noma i-glass fiber;
2. Sebenzisa imodeli ye-extruder: i-screw extruder eyodwa noma i-twin screw extruder;
3. PA: carbon fibre = 50% : 50%;
4. Ingasebenzisa izinto zokusetshenziswa zepulasitiki: PA/PP/PE;
5. Ukujiya komkhiqizo: 0.2-0.25mm;
6. Ububanzi bokukhiqiza: 360mm / 635mm;
Imicu ye-carbon fibre eqhubekayo eqinisiwe ye-PA unidirectional prepreg ayinamatheli ngaphezulu, ngakho-ke kufanele ifakwe i-laminated kusetshenziswa umshini wokunyathelisa oyinhlanganisela ophindwe kabili (ibhande noma umucu wensimbi kuye ngokuthi unjani).Okokuqala, i-PA unidirectional prepreg strip ibekwa ngesandla bese i-laminated ngokuvumelana nobukhulu obufunayo ukuze yakhe i-PA unidirectional prepreg strip laminate.Izinga lokushisa le-laminating liphakathi kuka-230℃***270℃.
Izinzuzo kanye nokubi kwe-carbon fibre eqhubekayo eqiniswe i-PA prepreg izothinta ngokuqondile ukusebenza kwe-unidirectional prepreg zone laminates.I-carbon fibre eqhubekayo eqiniswe i-PA prepreg inamandla aphezulu okuqina ukuze kuqinisekiswe izakhiwo zamandla ze-unidirectional prepreg zone laminates.
I-PPS ye-carbon fibre eqhubekayo iqinise umugqa wokukhiqiza wetheyiphu ye-thermoplastic
Imikhiqizo engasindi ifunwa kakhulu.Izinhlanganisela ze-Supxtech thermoplastic zinikeza isisombululo sempahla engasindi ngaphandle kokuyekethisa ekusebenzeni nasekuklanyweni.Angasetshenziselwa ukukhiqiza izingxenye ezingagcini nje ngokukhanya ngokwedlulele, eziqinile futhi ezihlala isikhathi eside, kodwa futhi zinikeza inkululeko entsha yokudala yabaklami bemikhiqizo.
Njengohlobo lwezinto ezisebenza kahle zobunjiniyela, i-polyphenylene sulfide (PPS) inezinzuzo eziningi ekusebenzeni.Kodwa-ke, ngenxa yezizathu zobuchwepheshe, ibhande le-PPS-UD eliqiniswe ekugcineni kwe-carbon fiber kwadingeka lingeniswe.Ngemuva kweminyaka eminingi yocwaningo nentuthuko enzima, sesifunde ubuchwepheshe obuyisisekelo be-PPS+ inqubo yokufaka i-carbon fibre thermoplastic eqhubekayo, futhi sethula (CF/PPS) ulayini wokukhiqiza webhande le-thermoplastic UD emakethe.
Imodeli eyethulwe yithi yamukela inqubo ye-melt impregnation, ehlukile endleleni ye-powder evamile kanye nendlela yokuxazulula, engakwazi ukubona ukukhiqizwa kokubunjwa okuqhubekayo futhi okuzinzile kwe-tape ye-PPS-UD, futhi inemibandela yokukhiqiza okulinganiselwe.Izinhlayiya ezisezingeni eliphezulu ze-PPS zahlanganiswa futhi zenziwa ipulasitiki nge-extruder ekhethekile yokushisa okuphezulu, futhi ivolumu yokuncibilika yahanjiswa ngobuningi, futhi izinhlayiya ze-PPS zahlakazwa zifakwe nge-carbon fiber esikhunjeni esiyinhloko sokufakelwa.
Ububanzi bomkhiqizo buyi-300-600mm,
Ubukhulu buyi-0.2-0.22mm.
Amandla adonsela phansi e-CF kanye ne-PPS acishe abe ngu-1:1.
I-UD TAPE ekhiqiziwe inobuso obushelelezi, umphumela omuhle wokufakelwa kanye nokusabalalisa okufanayo kwemicu eqhubekayo.Ingakwazi ukuhlangabezana ne-aerospace, izikhali, amasosha, ezokuthutha ngesitimela, ezemidlalo yezokwelapha nezinye izinkambu zezicelo zobungcweti.
Bheka umugqa wokukhiqiza wetheyiphu ye-thermoplastic eqhubekayo
Imikhiqizo engasindi ifunwa kakhulu.Izinhlanganisela ze-Supxtech thermoplastic zinikeza isisombululo sempahla engasindi ngaphandle kokuyekethisa ekusebenzeni nasekuklanyweni.Angasetshenziselwa ukukhiqiza izingxenye ezingagcini nje ngokukhanya ngokwedlulele, eziqinile futhi ezihlala isikhathi eside, kodwa futhi zinikeza inkululeko entsha yokudala yabaklami bemikhiqizo.
(ibhande le-CFRTP-UD) izici zomugqa wokukhiqiza:
1. Ukushisa kwenqubo: 400 ° C;
2. Ukukhiqizwa kohlobo lwe-fiber: i-carbon fiber;
3. I-PEEK i-polyether ether ketone: i-carbon fiber = 50% : 50%;
4. Ingakhiqiza izinto zokusetshenziswa zepulasitiki: I-PEEK;
5. Isivinini sokukhiqiza: 2-4 m / min;
6. Ubukhulu bomkhiqizo wokukhiqiza: 0.2-0.25mm,
7. Ububanzi bokukhiqiza: 600 mm
Izinzuzo zezinhlanganisela ze-carbon fibre CF/PEEK:
1. Ubude obuhle bokuphuka kanye nokuqina kokuphuka
I-PEEK, njengommeleli we-polymer ye-thermoplastic esebenza kahle, inokuqina kokuphuka okungu-2.0 KJ/m, izikhathi ezingu-20 kune-epoxy resin.
2. Ikhono elihle kakhulu le-anti-delamination kanye nokumelana nokukhathala
I-PEEK inokumelana nomthelela omuhle, iyinhlaka ekwazi ukumelana nokushisa enokumelana nomthelela omuhle.Ngesikhathi esifanayo, i-PEEK inokuqina okuphezulu, ukuzinza okuhle kwe-dimensional, i-coefficient encane yokunwetshwa komugqa, kanye nokumelana okuhle kakhulu kokukhasa nokukhathala.
3. Ukumelana okuhle kakhulu nokugqwala kwamakhemikhali
I-PEEK INOMBOLO omuhle kakhulu wokumelana nokugqwala kwamakhemikhali ku-asidi, i-alkali cishe nazo zonke izinyibilikisi zemvelo.Igqwala kuphela yi-halogen ne-asidi eqinile ekushiseni okuphezulu, futhi incibilika kuphela ku-sulfuric acid egxilile ekamelweni lokushisa.
4. Umswakama omuhle kakhulu nokumelana nokushisa
I-PEEK inezinga eliphansi lokumunca umswakama, umswakama omuhle nokumelana nokushisa, isengakwazi ukugcina izakhiwo ezinhle zemishini ngaphansi kwezinga lokushisa eliphezulu kanye nomswakama, ngaphezu kokumelana okuvelele kwe-hydrolytic, ukumuncwa okuphansi komswakama kanye nokungena, umusi, amanzi nokumelana kwamanzi olwandle.
5. ukuguga okuhle kakhulu kokushelela nokugqokwa okukhathazayo
I-PEEK ingagcina ukumelana nokugqoka okuphezulu kanye ne-coefficient ephansi yokungqubuzana ku-250 ℃.
6. I-Biocompatibility
Ucwaningo luye lwabonisa ukuthi i-PEEK emfushane ye-carbon fiber eqiniswe ezilwaneni ine-cytotoxicity ephansi, ihlangabezana ne-cytotoxicity index yezinto zokufakelwa kwezokwelapha, futhi inokuhambisana okuhle kwegazi kanye nokuhambisana nokuvumelana nomlando.
7. X-ray
I-PEEK inokusebenza okuhle kokudlulisela, ayikhiqizi izinto zobuciko ezifana nezimila zensimbi ku-X-ray, ukuhlolwa kwe-CT, okulungele iziguli ekuhlolweni kwezokwelapha nokunye.
I-PP/PE eqhubekayo i-Aramid fiber iqinise umugqa wokukhiqiza wetheyiphu ye-thermoplastic
Imikhiqizo engasindi ifunwa kakhulu.Izinhlanganisela ze-Supxtech thermoplastic zinikeza isisombululo sempahla engasindi ngaphandle kokuyekethisa ekusebenzeni nasekuklanyweni.Angasetshenziselwa ukukhiqiza izingxenye ezingagcini nje ngokukhanya ngokwedlulele, eziqinile futhi ezihlala isikhathi eside, kodwa futhi zinikeza inkululeko entsha yokudala yabaklami bemikhiqizo.
Ibhande le-Aramid fiber prepreg liwuhlobo olusha lwe-high-tech fiber synthetic, enamandla amakhulu, i-modulus ephezulu, ukumelana nokushisa okuphezulu, ukumelana ne-asidi ne-alkali, isisindo esincane kanye nezinye izakhiwo ezinhle kakhulu, isetshenziswe kabanzi njenge-high-tech fiber. impahla ye-aerospace, imishini kanye nogesi, ukwakhiwa, izimoto, izimpahla zezemidlalo kanye nezinye izici zomnotho wezwe.Ezindizeni nasemkhathini, i-aramid fibre yonga uphethiloli wamandla amaningi ngenxa yesisindo sayo esilula namandla ayo aphezulu.Ulayini wokukhiqiza we-arylon fibre unidirectional prePREg owenziwe yi-Jinwei Machinery usetshenziselwa ikakhulukazi ipayipi le-arylon fibre eqiniswe yi-thermoplastic composite.I-Aramid fiber reinforced thermoplastic composite tube iwuhlobo lwepayipi eliyinhlanganisela yepulasitiki enengcindezi ephezulu, eguquguqukayo, ukumelana nokugqwala, ukumelana nengcindezi ephezulu, ukumelana nomthelela, ukumelana nokugqoka, isisindo esilula, ukuxhuma kalula, ukugoqa, ukubekeka ngokushesha amabanga amade ngaphandle kokuhlangana njll. ., iyindlela enhle yokunqoba izinkinga zokugqwala kwepayipi lensimbi kanye nenkinga yokucindezela kwepayipi lepulasitiki, ingasetshenziswa lapho kubholwa uwoyela negesi, Ukucindezela okuphezulu kokuthuthwa kwegesi yemvelo amabanga amade kanye nezinhlobonhlobo zamapayipi adinga ukulethwa kwengcindezi ephakeme ebangeni eliphakathi .